We often think of masonry restoration as a straightforward process. Repoint the mortar, replace damaged bricks, and the job is done. However, beneath the surface, masonry restoration projects in MA frequently reveal unexpected challenges. These surprises can complicate timelines, increase costs, and require creative problem-solving.
Here are three surprising hurdles that our masonry restoration teams in MA commonly encounter in the field.
Hidden Structural Damage
An apparent cosmetic issue, such as crumbling mortar or spalling brick, can sometimes mask more serious structural problems. Water infiltration, for example, might have been occurring for years, leading to rot in wooden framing behind the masonry or rusting of embedded metal supports. Once restoration begins and the damaged areas are exposed, these deeper issues often demand immediate attention. This may involve coordinating with structural engineers, obtaining new permits, or expanding the project’s scope beyond its initial plan.
Matching Historic Materials
For buildings with historical or architectural significance, matching original materials can be surprisingly tricky. Bricks from the 19th or early 20th century were often handmade and fired in kilns that produced unique colors and textures. Mortar formulations have also changed, and using the incorrect type can compromise the structure. Finding suitable matches may require sourcing salvaged materials or custom fabricating new ones to mimic the old, which adds time and expense to the job. In some cases, trial-and-error testing is necessary to achieve an acceptable visual and chemical match.
Navigating Regulations and Approvals
Working on historic buildings typically means navigating a complex web of local, state, or even national regulations. Restoration plans may require approval from historic preservation boards or adherence to guidelines set by the Secretary of the Interior’s Standards. These regulations are in place to protect the character of historic structures, but they can also delay progress and limit the material or method choices available. What starts as a repair job may become a lengthy negotiation process involving architects, city planners, and preservationists.
Abbot Building Restoration: Preserving Historic Masonry in MA
Masonry restoration is as much about problem-solving as it is about craftsmanship. Being aware of these less-obvious challenges helps property owners and contractors plan more effectively and, ultimately, preserve the beauty and integrity of these timeless structures. Our masonry restoration teams at Abbot Building Restoration have a wealth of knowledge and experience, so we can tackle any of the challenges our projects in MA throw our way.
